避免的解決方案

昂貴 槍管更換

隨著時間的推移 失去其效力,導致釀酒廠探索木桶再生替代方案,以節省更換昂貴木桶的成本。

The process of ageing spirits in oak barrels has been common place for many hundreds of year. Industrial manufacturing, global demand for high quality spirits and the scarcity of 100 year old oak trees has driven the price of new oak barrels beyond the reach of many distillers. This has forced distillers to restore their used barrels through scraping and re-charring. This labour intensive and highly skilled process is expensive and disrupts the production process. Distillers have trialed the use of oak chips, staves, poles and powders to deliver oak character and the mellow mouthfeel that customers are familiar with and demand.

新桶

木桶陳釀

如果成本、經濟和最終利潤不成問題,所有釀酒廠都會使用新桶

優質品牌能夠證明所有烈酒在新橡木桶中陳釀的成本是合理的,但大多數釀酒廠都在競爭日益激烈的市場中運營,在該市場中,證明$ 1300 適合新的法國橡木桶是不可行的。

淨效應

翻新桶

用過的桶子可以拆垛並運輸到值得信賴的製桶廠。

木桶被削去去除橡木層的損耗,並在返回之前重新燒焦。此過程不能重複超過 3 次

翻新比購買新桶便宜,但仍然是一個技術精湛且成本高昂的過程,存在洩漏和桶故障的風險。

淨效應

Oak Chips

Many distillers opt to assist the ageing process by adding oak chips to the barrel.

The process is highly cost effective however distillers struggle to remove these oak chips after application, lose volume through displacement and lose actual production through absorption. Most removal requires complete de-stacking.

淨效應

Oak Inserts

Inserts operate in a similar way to oak chips where oak staves, poles and blocks are added to the barrel. Most formats are stringed together and attached to the bung for simpler removal. Bagged products are more challenging to remove, some requiring removal of the barrel lid.

Inserts are more expensive and have a reduced effect due to lower surface area when compared with oak chips.

淨效應

注意事項

上述方法有許多變體,包括使用具有最大表面積(因此最終結果)的橡木粉,但粉末也具有「去除」顏色、風味和香氣的能力,需要產品過濾和廣泛的後期處理。生產桶清洗。

所有上述方法都有其優點和缺點,並與成本以及添加和去除過程的效率進行權衡。

現代蒸餾不僅要考慮原料成本,還要考慮其他因素,包括生產效率、複雜性、中斷,並始終保證產品品質。

瑪德瓦

Madeva offers a natural barrel rejuvenation solution that excels in crucial areas affecting your costs and production timelines. Our natural solution is user-friendly and removes the need for barrel insertion or removal. This ensures minimal disruption to your production process while revitalising your used barrels with the same essential oak characteristics as provided in barrels or oak adjuncts.

Madeva 提供了一種經濟高效的解決方案,該解決方案易於應用,無需拆桶,不會影響吸收或位移,不會對桶產生快速影響,不會因避免剝皮或改變風味特徵而影響最終產品的品質。你的精神。

桶回春

我們很想聽聽您當前的成熟和木桶再生挑戰,請與我們聯繫,討論我們可以在哪些方面提供幫助,並讓我們分享其他釀酒商在面臨挑戰時的一些經驗,以找到管理木桶的有效且具成本效益的策略成本、桶消耗和替代配件,以改善其生產和成本基礎。